Maestro Project

The Maestro project is a digital twin for a representative small-to-medium (SME) product development and manufacturing company.

The Maestro project encompasses:

  • Parts – part numbers, bills-of-materials, revisions, change management, supply chain documentation…
  • Projects – resources, activities and tasks, milestones, planning, forecasting, scheduling, costing, resources, human resource time recording (timesheets), billing…
  • Manufacturing – production scheduling, material requirements planning (MRP), purchasing, stock control, serialization and lot control, work center routing, testing, non-conformance reporting (NCR)…
  • Quality Management – Issues, failure reporting and corrective actions (FRACAS), corective/preventitive action (CAPA), ISO 9000 / 14000 / 13485, IATF 16949…
  • Document Control – engineering design drawings, documents and CAE projects, approval, revisions and change management…
Maestro Component Diagram
Workflows
Users

The Swift Construction Company

The fictional Swift Construction Company (SCC) provides the back story for the Maestro project and supports exploring engineering product development, product lifecycle management and general business workflows.

The SCC is based on the Tom Swift series of youth science fiction and adventure books published in the early 1900’s. Tom’s father founded the Swift Construction Company as a design engineering, manufacturing, sales and services business.

Books published before 1923 are in the public domain, allowing the employees, projects, customers and suppliers to be used for the Maestro project.

Tom Swift and His Motorcycle, published 1910, the first book in the Tom Swift series.

SCC Quality Management System (QMS)

The Swift Construction Company maintains a formal quality management system or QMS, modelled on ISO 9001:2008. The SCC Quality Management System (QMS) is accessed online.

SCC Employee Chart

The Swift Construction Company has individuals in typical representative roles needed to explore common business workflows.

Aircraft Wireless

The Aircraft Wireless is used as an example in the Maestro project for exploring workflows, such as design and supply chain documentation, Product Lifecycle Management (PLM), manufacturing, purchasing and sales.

The SCC QSM requires the creation of a project plan for significant projects, the Aircraft Wireless Project Plan is stored in the SCC Content Management System (CMS).

SCC Aircraft Wireless
SCC Aircraft Wireless

Aircraft Wireless Product Lifecycle

MilestoneNameDescription
1PrototypeElectronics design completed. The assembly can be manufactured or sold under waiver.
2Design ReleaseProduct design completed and passes design verification and validation testing. The assembly can be manufactured or sold under waiver.
3Product ReleaseThe Aircraft Wireless can now be manufactured and sold without waivers.
4Continuous ImprovementDesign changes made to reduce manufacturing cost.
5Field Service KitParts kit released for customer field service.
Aircraft Wireless Product Development Milestones